Oil and chemical tankers: the English of the ship
Tankers carry liquid cargo in bulk: crude oil, products such as diesel and jet fuel, or chemicals. The language of a tanker is the language of tanks, pumps, valves and vapour: ullage, inert gas, the ship-shore checklist, closed loading.
A tanker loads and discharges through pipes, not cranes. The cargo never appears on deck, so almost everything the crew talks about is measured, not seen: the ullage in a tank, the pressure in the inert gas main, the oxygen content, the loading rate, the temperature of a heated cargo. The English of a tanker is therefore full of figures said over the radio between the cargo control room, the manifold and the terminal, and every one of them has to be heard right the first time.
The cargo itself is the hazard. Oil and chemical vapours burn, some are toxic, and the tank atmosphere is kept inert (below 8 per cent oxygen) so that it cannot explode. Tanker crews live by the ISGOTT guide and the ship-shore safety checklist, and recruitment tests for tanker positions check exactly that vocabulary: what a P/V valve does, why the cargo connection carries an insulating flange, when a tank is gas-free.
Chemical tankers add a layer: many small tanks, cargoes that must not touch each other, tank coatings, pre-wash rules under MARPOL Annex II and the IBC Code. The words are the same, the number of them doubles.
Words you will use every day (28)
- Cargo tank
- A tank built into the hull for carrying the liquid cargo. Numbered from forward: No. 1 port, No. 1 starboard, No. 1 centre.
- Slop tank
- A tank that receives tank washings, dirty ballast and residues so that they are not pumped into the sea.
- Ullage
- The empty space measured from the top of the tank down to the liquid. Tankers usually measure ullage, not depth of liquid.
- Sounding (innage)
- The depth of liquid measured from the bottom of the tank. Ullage plus sounding equals the tank height.
- Manifold
- The row of pipe ends and valves on deck, amidships, where the shore hoses or loading arms are connected.
- Drip tray
- The tray under the manifold that catches drips when hoses are connected or disconnected; it must be plugged and empty.
- Cargo pump
- The pump that discharges the cargo ashore: centrifugal pumps in the pump room, or deepwell pumps in each tank on product and chemical tankers.
- Pump room
- The space below deck that houses the cargo pumps; an enclosed space with its own ventilation and gas detection.
- Stripping
- Draining the last of the cargo from the tank bottom and the lines with a small pump or an eductor.
- Crude oil washing (COW)
- Washing the cargo tanks with the crude oil cargo itself during discharge, so that sediments go ashore with the cargo.
- Inert gas system (IGS)
- The plant that fills the cargo tanks with gas low in oxygen (flue gas or from a generator) so that the vapour cannot burn.
- Oxygen content
- The percentage of oxygen in the tank atmosphere. Below 8 per cent the mixture cannot explode; entry needs 21 per cent.
- P/V valve
- Pressure/vacuum valve on each tank: lets excess pressure out and air in, so the tank is neither over-pressured nor collapsed.
- Vapour return line
- The line that carries cargo vapour from the tank back to the shore during loading, instead of venting it to the air.
- Closed loading
- Loading with all tank openings closed; ullages and samples are taken through vapour-locked fittings.
- Ship-shore safety checklist
- The list of checks agreed and signed by ship and terminal before cargo operations start; from the ISGOTT guide.
- Loading rate
- How fast the cargo comes on board, in cubic metres or tonnes per hour; it is reduced when topping off.
- Topping off
- Filling the last part of a tank slowly to the planned ullage without overflowing.
- Segregated ballast tank (SBT)
- A ballast tank with its own piping, never used for cargo, so ballast water stays clean.
- Oil Record Book
- The MARPOL log where every cargo, ballast and residue operation is recorded and signed.
- Flash point
- The lowest temperature at which a liquid gives off enough vapour to ignite. Below 60 degrees C the cargo is "volatile".
- Gas-freeing
- Ventilating a tank with fresh air until it is safe to enter and safe for hot work.
- Bonding
- Connecting metal parts electrically so that static electricity cannot spark. On the cargo connection it is done separately on each side of the insulating flange, and that flange is never bridged.
- Emergency shutdown (ESD)
- The button or signal that stops cargo transfer at once, on the ship and at the terminal.
- Vetting inspection
- An inspection by an oil major (through the SIRE system) that decides whether the tanker may carry their cargo.
- Pre-wash
- On chemical tankers, the mandatory washing of a tank after certain cargoes, with the washings discharged ashore.
- Cargo compatibility
- Whether two chemical cargoes may be carried in adjacent tanks or through the same lines; the IBC Code and the compatibility chart decide.
- Hydrocarbon gas
- The vapour given off by oil cargo, measured with a gas detector in per cent of the lower flammable limit.
Ten things you will hear
Commence loading at a rate of five hundred cubic metres per hour.
Cargo control room to the terminal, start of loading.Stop cargo. Stop cargo. Stop cargo.
Emergency stop, said three times on the radio; everybody stops.Topping off number three port, reduce the rate to two hundred.
Chief Officer to the terminal when the tank is nearly full.Ullage in number two starboard is one decimal five metres.
Deck watch reporting a tank to the cargo control room.Inert gas pressure eight hundred millimetres, oxygen four per cent.
Engine or cargo watch reporting the IGS readings.Vapour return line connected and open, ready to load.
Manifold watch confirming to the CCR before loading starts.Close the manifold valve and drain the line before disconnecting.
Chief Officer to the deck crew at the end of discharge.Watch the drip tray, there is a small leak at the flange.
Deck watch to the pumpman; tighten the bolts, keep the tray drained.The tank is gas-free, oxygen twenty-one per cent, no hydrocarbons, permit issued.
Before tank entry or hot work.Vetting inspector on board at zero nine hundred, all records ready.
Master to the crew before a SIRE inspection.
Numbers are said digit by digit on board: "one decimal five", "channel one six", "zero seven three zero". Train your ear in listening practice.
Safety on oil and chemical tankers
- No naked lights, no smoking, no mobile phones in the cargo area. The cargo area is a hazardous zone by definition.
- The inert gas system keeps the cargo tank atmosphere below 8 per cent oxygen; a tank is entered only when it is gas-free at 21 per cent oxygen, with a permit and a standby person.
- Static electricity ignites vapour. The ship-shore cargo connection is broken electrically, by an insulating flange or one length of non-conducting hose, so that stray current cannot spark there, and metal gauging equipment does not go into a non-inerted tank for 30 minutes after loading.
- The ship-shore safety checklist is completed and signed before cargo work starts, and repeated during the operation.
- The emergency shutdown and the ship-shore communication (radio or link) are tested before the first valve is opened.
- Chemical cargoes need cargo-specific PPE: chemical suit, gloves, face protection; the safety shower and eyewash at the manifold must work.
- SOPEP equipment and scupper plugs are in place during any oil transfer; a spill on deck is contained first, reported second.
What recruitment tests ask
- The oxygen limit for an inerted tank (below 8 per cent) and for entry (21 per cent).
- What the P/V valve, the vapour return line and closed loading are for.
- Ullage against sounding, and how figures are read over the radio.
- MARPOL Annex I: the Oil Record Book, slop tanks, segregated ballast, when oily water may be discharged.
- The ship-shore safety checklist, static electricity and the insulating flange, ESD.
Sit the tanker knowledge test: 30 questions for your rank
The full test mixes up to eight questions on oil and chemical tankers with the STCW areas for your rank group, under a 30-minute clock. The names of commercial tests are used on this site only to describe what our training prepares you for.
Quiz: 10 questions on oil and chemical tankers
One question at a time, feedback after every answer, score at the end. Keys 1 to 4 answer, Enter goes on.
Sources: MARPOL Annex I and II, IBC Code, SOLAS II-2 (inert gas), STCW V/1-1 (tanker training); ISGOTT is the industry guide, not a convention.